Four siders
Also known as a timber moulding machine, a four sider has at least four cutting heads so it can machine and shape long sides of timber in one pass.
Figure 1: Four sider
![[Image] Open four sider with labels and red arrows pointing to operational, cutting and cover components](/assets/Topic/Machinery/manufacturing-four-siders-figure-1.png)
Hazards
- Contact or impact from thrown timber
- Contact with cutters
- Noise
- Dust
- Slips, trips & falls
- Unexpected movement (during maintenance, cleaning & adjustments)
Personal Protective Equipment (PPE)
- Ear protection
- Eye protection
- Face protection
- Dust protection
Tasks
Contact or impact from thrown timber
Harm
- Bruising
- Fractures
Controls
- KEEP cutters sharp, so their energy is used to cut, not push against the timber.
- INSTALL sensors to detect whether timber is presented correctly to the cutters.
- POSITION the machine to prevent timber hitting anyone.
Hazard
Harm
- Deep cuts or amputation
Controls
- FIT a bridge guard above the cutters. Width MUST be 11⁄2 times the width of the opening.
Other (non-mechanical) hazards
Hazard
Noise
Harm
- Hearing damage or loss
Controls
- REDUCE noise levels by isolating machines or enclosing within noise barriers.
- ASSESS noise levels.
- ARRANGE hearing screenings.
- ALWAYS WEAR hearing protection.
A safe noise level over an eight hour day is 85dB(A). A four sider machine may exceed this noise intensity. Noise levels will be worse when the cabinet is open during set-up.
Hazard
Dust
Harm
- Eye irritation or damage
- Breathing problems, lung damage or cancer
- Worsening of existing health problems
Controls
- USE dust extraction equipment to minimise dust getting in the operator’s breathing zone.
- ALWAYS USE respiratory protection.
- ALWAYS WEAR eye protection.
Hazard
Harm
- Trapping
- Cuts
- Bruising
Controls
- KEEP up-to-date housekeeping procedures.
- KEEP the area around four siders clear of slip and trip hazards.
Task – Maintenance, cleaning & adjustments
Hazard
Harm
- Crush injuries
- Deep cuts or amputation
- Fractures
- Bruising
Controls
- LOCK-OUT all power supplies before maintenance, cleaning or adjustments. This includes electrical, hydraulic, and pneumatic supplies.
- BE AWARE that cutters may have significant overrun time after the power is turned off.
- If braking time is greater than 10 seconds, owners should retrofit braking.

